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熱噴涂設備-噴鋅機-噴鋁機

 

涂裝系統國產

熱粉末(mo)噴(pen)(pen)涂機(ji)(ji)器(噴(pen)(pen)鋅(xin)(xin)機(ji)(ji),噴(pen)(pen)鋁機(ji)(ji),噴(pen)(pen)鋅(xin)(xin)斷橋鋁材料機(ji)(ji))系列作品(pin)

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)粉(fen)(fen)末噴砂款型的過(guo)程(cheng) :以(yi)三(san)種(zhong)(zhong)熱(re)原將粉(fen)(fen)末噴砂素(su)材(線纜(lan)或(huo)粉(fen)(fen)材)采暖器,加熱(re)的素(su)材轉(zhuan)(zhuan)變成熔(rong)融(rong)或(huo)半熔(rong)融(rong)的情(qing)況的粒子,許多粒子以(yi)縮(suo)短空氣的為推力以(yi)某種(zhong)(zhong)的轉(zhuan)(zhuan)速碰撞并(bing)型成沉積在基體表面(mian),轉(zhuan)(zhuan)變成極具某種(zhong)(zhong)特征的粉(fen)(fen)末噴砂層(ceng)。

·以提(ti)高(gao)熱力的多種,可(ke)可(ke)分熔化(hua)法和電(dian)熱器法。造價工(gong)程師們例如(ru)熔化(hua)烈(lie)焰靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)噴涂(tu)(tu)(tu)工(gong)藝、火(huo)爆(bao)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)噴涂(tu)(tu)(tu)工(gong)藝及快(kuai)速路(lu)烈(lie)焰靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)噴涂(tu)(tu)(tu)工(gong)藝(HVOF);后(hou)面(mian)有弧光粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)涂(tu)(tu)(tu)裝(zhuang)料(liao)(liao)料(liao)(liao)及等鋁陰陽(yang)鋁離(li)(li)子(zi)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)涂(tu)(tu)(tu)裝(zhuang)料(liao)(liao)料(liao)(liao)(又分自然壓等鋁陰陽(yang)鋁離(li)(li)子(zi)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)涂(tu)(tu)(tu)裝(zhuang)料(liao)(liao)料(liao)(liao)與水穩等鋁陰陽(yang)鋁離(li)(li)子(zi)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)涂(tu)(tu)(tu)裝(zhuang)料(liao)(liao)料(liao)(liao))。粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)涂(tu)(tu)(tu)裝(zhuang)料(liao)(liao)料(liao)(liao)工(gong)藝設備對涂(tu)(tu)(tu)膜出現(xian)注(zhu)重后(hou)果的是(shi)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)靜(jing)(jing)電(dian)粉(fen)末(mo)(mo)(mo)(mo)(mo)(mo)涂(tu)(tu)(tu)裝(zhuang)料(liao)(liao)料(liao)(liao)溫暖(要嚴(yan)的說,是(shi)溶(rong)(rong)滴沖洗基表皮(pi)面(mian)時的溫暖)和溶(rong)(rong)滴沖洗表面(mian)層的運行(xing)速度。

·斯特爾(er)熱粉末噴(pen)砂(sha)操作系統(tong)具體中用電(dian)(dian)力塔、燈桿、鋼箱梁(liang)、水閘們、船泊等成(cheng)分(fen)件面(mian)積大計算高效(xiao)防腐施工(gong)及造紙工(gong)業烘缸、印刷版輥(gun)、曲軸等鋁件的(de)表皮(pi)剎車盤(pan)磨損的(de)粉末噴(pen)砂(sha)處理,還適中用電(dian)(dian)容(電(dian)(dian)容器)、電(dian)(dian)瓷制(zhi)造業的(de)電(dian)(dian)級(ji)粉末噴(pen)砂(sha)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

涂膜基本(ben)功能 Coating function

按(an)照(zhao)英國F.N.LONGO對(dui)熱噴涂工(gong)藝鍍層的(de)各類措施,鍍層按(an)效果可構(gou)成(cheng):

1、耐剎車盤受到磨損(sun)損(sun)耐磨鋁(lv)層(ceng)。例如抗黏住(zhu)剎車盤受到磨損(sun)、漆層(ceng)疲勞度剎車盤受到磨損(sun)耐磨鋁(lv)層(ceng)和耐沖濁耐磨鋁(lv)層(ceng)。在(zai)這其中一部分情況報告(gao)另(ling)外還有(you)抗低溫(wen)(<538C)摩擦和抗持(chi)續高溫(wen)(538~843C)變形涂覆(fu)之分。

2、耐(nai)溫抗陽極(ji)腐化(hua)涂(tu)覆(fu)。這(zhe)涂(tu)覆(fu)主要(yao)包括低溫時候(在其中有陽極(ji)腐化(hua)熱場(chang)、腐化(hua)性實驗室氣(qi)體、過于843℃的沖蝕及熱障)和(he)熔(rong)融(rong)輕金屬流(liu)程(中間有熔(rong)融(rong)鋅、熔(rong)融(rong)鋁、熔(rong)融(rong)鐵和(he)鋼、熔(rong)融(rong)銅)所采用的納米涂(tu)層。

3、抗大方和(he)浸漬氧化(hua)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)鋁層。大方氧化(hua)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)還(huan)包含行(xing)業氛圍(wei)音樂(le)、鹽性氛圍(wei)音樂(le)、田野氛圍(wei)音樂(le)等(deng)會(hui)導致(zhi)的(de)氧化(hua)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang);浸漬氧化(hua)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)還(huan)包含可(ke)常飲淡(dan)水(shui)區(qu)區(qu)區(qu)、非可(ke)常飲淡(dan)水(shui)區(qu)區(qu)區(qu)、熱淡(dan)水(shui)區(qu)區(qu)區(qu)、茶水(shui)、化(hua)工和(he)飲食處(chu)理等(deng)會(hui)導致(zhi)的(de)氧化(hua)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)。

4、電導和阻值鋁層。此種(zhong)鋁層使用于電導、阻值和屏避。

5、恢(hui)復(fu)原狀長度鋁層。這種鋁層廣泛用(yong)于(yu)鐵基(可(ke)車削加工與(yu)可(ke)切削的高碳鋼(gang)(gang)和耐蝕鋼(gang)(gang))和有色不銹(xiu)鋼(gang)(gang)不銹(xiu)鋼(gang)(gang)(鎳、鈷(gu)、銅、鋁、鈦及他(ta)的鎳鋼(gang)(gang))工藝品。

6、機制元器件縫(feng)隙的控制耐磨鋁(lv)層(ceng)。此(ci)種耐磨鋁(lv)層(ceng)可磨。

7、耐(nai)(nai)三(san)(san)聚(ju)(ju)氰(qing)胺(an)樹(shu)脂催化(hua)(hua)(hua)耐(nai)(nai)結垢涂覆。三(san)(san)聚(ju)(ju)氰(qing)胺(an)樹(shu)脂催化(hua)(hua)(hua)耐(nai)(nai)結垢包涵很(hen)多(duo)(duo)酸、堿、鹽,很(hen)多(duo)(duo)三(san)(san)聚(ju)(ju)氰(qing)胺(an)樹(shu)脂物和(he)很(hen)多(duo)(duo)充分三(san)(san)聚(ju)(ju)氰(qing)胺(an)樹(shu)脂催化(hua)(hua)(hua)物質的耐(nai)(nai)結垢。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴涂(tu)料專用設備系列表

品牌的特點 Product features

快(kuai)速路焊(han)弧噴塑(su)機.我我司試制開(kai)發建設的的一種(zhong)物(wu)料(liao)。它(ta)是以(yi)電(dian)所(suo)產生焊(han)弧為主軸,將金屬材(cai)料(liao)絲(si)融(rong)化,以(yi)縮小熱(re)空氣確定霧化吸入及待冷卻,將需噴塑(su)用金屬材(cai)料(liao)絲(si)吹成微細粉末(mo),快(kuai)速路噴向經過(guo)預整理零部件表面層(ceng),換取不錯涂膜。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

常用面積 Applicable scope

1. 塔桿、鐵路橋(qiao)梁、水水閘、國際船舶等鋼(gang)型式噴鋅(xin)噴鋁玻璃鋼(gang)防(fang)腐(fu)。

2. 制(zhi)紙烘(hong)缸、打印(yin)輥、曲軸等部件表層有損壞的噴砂復原。

3. 電(dian)(dian)解電(dian)(dian)容(rong)、電(dian)(dian)瓷互聯網(wang)行(xing)業(ye)的工(gong)業(ye)噴涂(tu)工(gong)藝等。

4. 鍋爐風(feng)機(ji)(ji)四管、制(zhi)粉程序(新風(feng)機(ji)(ji)轉子及(ji)蝸殼)、輥筒、烘缸、軸(zhou)類、壓鑄模具等(deng)防磨防銹噴砂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

服(fu)務器主(zhu)要參數Model

STR-400

STR-400A

STR-250-D

填寫電流Input voltage

3相AC380V、50Hz

電機額定瓦數(shu)的輸出瓦數(shu)Rated output power

18kw

13kw

7kw

額定容量電流量Rated current

400A

300A

250A

傳(chuan)輸相(xiang)電壓Output voltage

21~45V

18~42V

14~36V

 

電流率Load rate

60%

的電壓調低級數Voltage regulation series

粗、細調各3檔、共9檔

外貌尺寸Envelop dimensions

600×460×850

總重Weight

215kg

195kg

140kg

絕緣帶定級(ji)Insulation class

E

 

主要是技術(shu)水平(ping)叁數 Main technical parameters

噴涂工藝物料

Spray materials

電子線口徑

Wire diameter(mm)

最常用工作的電流值

Common working current(A)

變壓器空載直流電壓

load voltage(V)

運用大氣帽規格

Choose air hat caliber(mm)

噴砂率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金屬絲Copper wire

2.0

150-200

35-40

7-8

18

高合金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不(bu)透(tou)鋼線Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫(xi)和金(jin)絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機(ji)械由快速脈沖(chong)噴槍、脈沖(chong)噴涂料供電(dian)分為。另(ling)需配套設施機(ji)械:氧氣壓表縮機(ji)、氧氣柴油濾清器、放絲(si)盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

廢氣心理壓力

Air pressure

輸入交流電源

Input power

內容輸出額定功率

Output power

的輸出輕載電流值

Load voltage output

電源開關含量

Power weight

優化直流電壓

Adjusting voltage

>0.5Mpa

380V(三相電)50HZ

16KW

18-44V

178kg

0-24V

 

用到立(li)體式式電(dian)氣控制(zhi)氣、電(dian)觸點(dian)開關,進(jin)行(xing)更方(fang)便快(kuai)捷,可改變長離登高安全作業(ye)。

再生顆(ke)粒飛機速率達420m/s不低于。

軸(zhou)上氣旋時間達(da)600m/s。

表層形成率大于(yu)等(deng)于(yu)75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍質量

Gun weight

大氣壓

Air pressure

冷空氣所耗量

Air consumption

送絲重力

Send silk gravity

調壓范圍圖

Speed range

輸進電流電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

有級調壓

≤24V(直(zhi)流電(dian)壓)

 

靜電噴涂專用設(she)備系列表

1、弧(hu)光(guang)靜電(dian)噴涂機最主(zhu)要的(de)用(yong)以鋼(gang)結構材料設計的(de)大(da)使用(yong)面積(ji)防潮及(ji)破損或代加工誤判的(de)零部件界(jie)面修復手機和(he)分離純化(hua)電(dian)解(jie)電(dian)容導電(dian)納米涂層等。

2、主(zhu)要(yao)噴涂料(liao)(liao)原(yuan)料(liao)(liao):鋅、鋁等(deng)。

3、表明(ming)多(duo)種負(fu)荷具體(ti)條件(jian)的制(zhi)作須得,該(gai)電孤噴槍可放置在數(shu)控加工中心上對守則的大零部件(jian)通過涂(tu)裝。

4、適(shi)用人群拉式電孤焊(han)接噴槍,推式電孤焊(han)接噴槍也能致用。

5、該24v電(dian)源將噴槍生產有效控制、送絲調(diao)節、實驗(yan)室氣(qi)體聚(ju)氨(an)酯保溫(wen)管集渾身是(shi)非常完美的電(dian)孤噴噴塑機(ji)械設(she)備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電孤噴漆:
弧光放電橡膠線噴塑一項聯系了焊接加工藝的非常簡單性和輕便性的熱噴塑技術水平,一項樣板工程的表明補救技術水平實計上需要在不管什么辦公場所以便于地選用。與此同時,弧光放電噴塑裝置的送料專業能力使之需要比較好地軟件于大規模表明補救地方,如大建筑構造的鋼構造和大輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧數據線熱噴塑將數據線切底鋁熱反應、做霧化,并將液滴噴出到零件單單從表皮。該加工應用焊弧微波加熱,而并不是應用氧-染料燃燒煤氣五金。在一款雙股系統里,焊弧充分調動二個填裝了需噴塑材料的數據線反相極頭,數據線的交叉式點隨時標記在壓縮的室內空氣噴出頭前頭,當焊弧引起的熱氣鋁熱反應數據線,噴出頭將熔融液滴噴上零件單單從表皮。機器送料器將兩大類數據線維持送至切實保障焊弧噴塑和煤氣材料的供應。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各種類型零件安全防護網、抗腐蝕的設配。為必免零件面上的鈍化,以外普遍都做好漆面確保,其抗腐蝕使用期普遍在3-5年,故而必須要 老是性做好搶修、大大保養,用于過量人為物力資源。現做好零件面上噴砂后噴鋅、再在噴漆的生產技術進行確保,抗腐蝕使用期能達到30年左右需大大保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。